Apparel quality assurance pdf

You can use this certificate to provide evidence of your continuing professional development. This course provides 20 CPD credit points points will change based on each course. Facebook Instagram Linkedin WhatsApp. Created by Fashive. Quality Assurance. Price Get Started Enroll Now. About the Course Wish to know how to build quality into your products? What will you Learn? Finishing properties Final produced garments presentation.

Sourcing of Fabrics. There are certain problems that could be faced by garment manufacturers when sourcing for certain fabrics. Therefore, prevention should be taken for it beforehand to minimize the problems.

The apparel exporters source cotton fabrics mainly from powerlooms, mills and handloom sectors. Each of these sectors presents their own unique set of problems to the garment exporters.

Some set of problems like missing ends and picks, color variation, unreliable supplies and irregular weaves might be present while sourcing cotton from the handloom sectors. But the handloom sector is significant source of heavier cotton. Broken ends and reed marks, difference in width, thick and thin places and massive variation in costing are the common problems faced in powerloom cotton sourcing. The major problem in mill made fabric sourcing is to meet huge demands from the mills.

The orders for fabrics have to be made well in advance and the long time taken for producing the fabric is a matter of concern for apparel exporters. Generally the mills hesitate to take small orders which pose a problem for small scale exporters. It is not that sourcing problem is only confined to cotton fabrics but other fabrics as well. There are some sorts of problems faced by silk garment exporters, in silk garment industry. Some of the problems that could be faced by silk garment exporters are as follows:.

Shortage of silk yarn imports in the quantities required, as a result delivery is delayed. During manufacturing process, silk material is very vulnerable to stains as well as in other processes like stocking, staining results in rejection so a lot of care has to taken during these procedures. Roll length of the silk yarn is often insufficient Color fastness of dyed silk material is sometimes not satisfactory.

Chances of warp breakage are also present. Basic Thumb Rules for Garment Exporters. For a garment exporter there are many strategies and rules that are required to be followed to achieve good business. The product quality, fabric quality, delivery, packaging, price, and presentation are some of the many aspects that need to be taken care of in garment export business.

Listed below are some rules that are advisable for garment exporters:. The exporters have to take care of quality, excuses are not entertained in international market for negligence for low quality garments, new or existing exporters for both it is mandatory to use design, technology and quality as major upgradation tools.

Besides the good quality of the garment, the pricing, packaging, delivery, etc has to be also taken care of. The apparel displayed in the catalogue should match with the final apparel delivered. It is essential to perform as per the promises given to the buyer, or else it creates very bad impression and results in loss of business and reputation. Quality reassurance is required at every point in international market. High standard labels on the garment and proper documentation are also important aspects as these things also create good impression.

Display the items those are specified, on the display board. Before the spreading of the fabric, it should be relaxed Especially Stretch fabric and report to be maintained. Narrow Goods: After completion of the spread, check the far edge of the spread to see that all plies extend beyond the marker line. Leaning: After completion of spread, check for leaning by standing a rule on the straight edge of the spread.

Tension: Tension must be checked during spreading. This is very important especially on knit fabrics. Tension can be recognised by the biased appearance of goods with a reasonable amount of tolerance. Count: Count must be checked after completion of spreading and before cutting. Remnants: Check to see that remnants are no longer than the shortest splice. Miscut: Miscut measures the ability of the cutter to split the line.

Rugged Cutting: This is a judgement defect. It is more important on critical parts. If the part has to be recut, it is a defect. Notches: Check the notch location by placing the pattern over the top ply. Check Pattern: Compare the pattern to marker paper to ensure that the marker is correct Before starting the fusing, it is necessary that Parameters under which parts are to be fused should be decided by which the fusing standards are obtained. The Standard should usually be given by the interlining supplier or in few cases buyer will suggest the standard as well as the type of interlining to be used.

Suggested standard should be displayed near the fusing machine with all the details. Display : i. Relevant details such as ii. Measurement Chart v. Trim Card vi.

Approved Standard duly signed by QAM etc; are to be displayed at the end table of the sewing line besides weekly and monthly 15 Quality performance of the particular sewing line. At the time of starting of a new style, it is necessary that QA discusses with IE and batch technician about the machine layout, line plan and sequence of operations.

Quality Failed Garments shall be returned to sewing section for rectification and return. In laundry, wash process is divided in to two parts. They are Dry Process and Wet Process. Resin Treatment gives value addition to garments. We have been talking about Resin and its use in Denim Garments Industry to create unique and vintage looks. This adds value to Denim Garments and improves its salebility in the market. During the process points of check are: - Concentration of Resin Solution Both solute and solvent should be taken exactly as per the given standard Mixing to be made by a stirring machine - Quantity that is to be sprayed on a garment - Size of Inflated Balloon on which the garments are hung - Garment Rotation Time - Curing Time.

Quality Control in the Design and Development Department. The following rules should followed by the Design and Development Department to control the quality of the product.

In combination with wearer trials and laboratory tests, assessments of seasonal and other goods can be made. Quality System. To achieve the overall objective we shall need to establish, document and maintain a system capable of ensuring that products conform in total to standards, specifications and sealed samples.

This will be required at every stage of manufacture. Records must be maintained to give objective evidence that the specified requirements. Review of the Quality System. To be effective the system requires planned periodic review by Senior Management to ensure its effectiveness is maintained. This will entail internal audits, which must be positive and not conducted solely as a matter of expediency resulting from a quality problem.

By a Quality Standard we mean the establishment of the threshold at which level of severity a defect becomes unacceptable, i. It is the equivalent of tolerances applicable to measurable factors. In the absence of such agreement the operative does not know what is expected of him or her, becomes frustrated, and leaves, with the ensuing needlessly high labour-turnover and training costs of new labour. Quality Related Problems in Garment Manufacturing.

Sewing defects - Like open seams, wrong stitching techniques used, same colour garment, but usage of different colour threads on the garment, miss out of stitches in between, creasing of the garment, erroneous thread tension and raw edges are some sewing defects that could occur so should be taken care of. Colour effects - Colour defects that could occur are - difference of the colour of final produced garment to the sample shown, accessories used are of wrong colour combination and mismatching of dye amongst the pieces.

Sizing defects - Wrong gradation of sizes, difference in measurement of a garment part from other, for example- sleeves of 'XL' size but body of 'L' size. Such defects do not occur has to be seen too.

Garment defects - During manufacturing process defects could occur like - faulty zippers, irregular hemming, loose buttons, raw edges, improper button holes, uneven parts, inappropriate trimming, and difference in fabric colours. Fault Analysis Card or Chart. Once the faults have been collected they should be written down and recorded on a fault analysis card or chart. The information is recorded under the following headings to facilitate teaching: -.

Appearance - Clear description or an example attached. Trainee cannot take remedial action unless he can recognize the appearance or feel of the fault. Cause - All the main causes, for example: - faulty cutting, incorrect machine setting, machine breakdown, mistake by operative or previous operatives. Effect - Result of the fault, cost of the fault, and weak edges for example: - likely to break away, scrapped or seconds, loss of incentive pay.

Responsibility - Which defects are trainees' own fault and which are the responsibility of others. Do not encourage the passing of blame, similarly, do not blame unfairly. Action - What action is to be carried out on discovery of the fault, for example: -. Prevention - Any action which can or should be taken to avoid a recurrence of the fault should be recorded, for example: - check tensions and stitches on every third garment.

Ensure edges match before sewing, etc. Fault Analysis Card. Stitch on. Half stitch or part. Of stitch.